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How is a Wooden Wheel Made

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Romanian Wheelwright Demonstrates How a Wooden Wheel is Made
Curious to know how is a wooden wheel made? My compliments, if you plan to hand craft one by yourself.
Cart Wheel

I never thought that making a wheel could be so intricate, until I met mr. Popescu Vasile. As a child, his father taught him the secrets of making wheels.
Wheelwright

He became a wheelwright. At that time, he used to handcraft a whole ox-cart.
Ox Cart

In Romania, wooden wheels are still being used in agriculture, on a fountain, for decoration purposes.

This occupation has been passed down from father to son, and from master to apprentice. It’s one of the most important crafts.
Wheelwright Craft

It involves a lot of precision, many parts and many steps for each part: the nave, 12 spokes and 6 felloes. It takes two days of work.
Wheelwright

That’s why we couldn’t see all the steps. By the time we arrived, the nave was already done, but mr. Vasile was happy to explain the basics. To begin with, the nave is manually turned on a lathe.
Wheelwright

With a chisel, the wheelwright cuts out 12 mortises into the nave, at equal distance from one another, measured with a compass.
Wheelwright

Next, he decides the length of the spokes without considering the ends of the spoke, which are morticed into the nave and felloe.
How Wooden Wheel

First, the spokes are shaped by axe, saw and a drawknife. Next, they are finished with a spoke shave and sandpaper. Finally, it is finished with a piece of felt.
Wheelwright Craft

The spokes are angled to give the right amount of dish. A handcrafted tool is used to check on the angle of the spokes.
How Wooden Wheel
How Wooden Wheel

Ash is the selected wood for it’s hardness. Elm is also preferred, for being a hard wood, highly resistant under pressure. With the axe and saw, the ends of the spokes are shaped to fit into the nave and felloes.
Wheelwright

Each felloe is curved to take two spokes.
Cart Wheel

With a gimlet, he cuts two holes in the felloe.
Wheelwright Craft

A wooden tool tells the exact circumference of the two holes in the felloe, so he measures the end of each spoke with this tool.
Wheelwright Craft

Wheelwright

Iron hoops are fitted around the circumference of the wheel.

He likes to talk about everything related to wood: shingles, wood types, properties, when’s the best time for cutting fresh wood. We didn’t stay until the wheel was finished, but mr. Vasile couldn’t let us leave without taking us to a neighbor’s house, and show us a fountain wheel, which was made by him.
Wooden Wheel

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